Apolonio Ordaz Resume
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WERC Task 4 · Coupler lead · In development

Designing the interface that lets a lunar rover charge without touching the station.

I lead the coupler subteam for WERC Task 4, translating a capacitive wireless-power concept into a rover-to-station interface that can tolerate an air gap, imperfect docking, lunar dust, and extreme cold.

Role
Coupler lead
Program
WERC 2027 Task 4
System
Capacitive wireless charging
Status
Concept & preliminary design
Side view of a rover with two small recessed charging plates facing a charging station's larger flexure-mounted plates across a 100 mm air gap, with a dust flap over the station plates

The challenge

Deliver power without conductive contacts that can be fouled by lunar regolith, while still making the coupling plates practical to dock, protect, and build.

My role

Lead the plate architecture, dust-mitigation concept, design tradeoffs, and coupler-specific test plan across the rover and charging station.

The direction

A four-plate, rounded-rectangle coupler mounted vertically on the rover’s front face, with passive plate protection and an active dust-cleaning layer on the station.

25 Wminimum DC target
≥70%target efficiency
≥25 mmbench-scale air gap
4coupling plates

These are project requirements and preliminary design targets, not measured results.

Why four rounded plates?

The interface needs a self-contained return path and a geometry that reduces electric-field concentration at exposed edges.

  1. 01

    Build in the return path

    Two plates on the rover and two on the station form two coupling pairs, avoiding dependence on a ground return through dry lunar regolith.

  2. 02

    Control edge fields

    Rounded rectangle plates preserve usable area while reducing the field peaks that sharp corners create. A thin PTFE film adds a dielectric barrier.

  3. 03

    Dock where we can see

    Front-mounted vertical plates keep the docking target visible to the rover camera, preserve ground clearance, and help loose dust shed rather than collect.

Keeping dust out of the power path

The concept uses passive protection on the rover and active cleaning at the station—without asking the charge plates to do both jobs.

Rover protection
High-mounted plates, wheel fenders, and a spring-return door keep the rover-side plates covered while driving.
Passive opening
A fixed finger on the station opens the rover door only as it docks, eliminating a rover-side actuator from the baseline concept.
Station cleaning
An electrodynamic dust-shield layer is planned as a separate cover layer, run between charges to clear residual dust.
Safe failure
If the rover misses the opening feature, the plate remains covered and charging does not begin.

What I’m validating next

  1. 01

    Coupling performance

    Measure input/output power, capacitance, and efficiency as plate separation and lateral misalignment change.

  2. 02

    Dust tolerance

    Compare capacitance and Q with 0, 1, 5, and 10 mm of lunar-regolith simulant on the plates, and test the EDS cover with charging disabled.

  3. 03

    Integration limits

    Check plate protection, door engagement, alignment tolerance, and the mechanical package against the rover docking and thermal constraints.

Skills I’m using